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Rukka D3O Air Hip Pads

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Rukka D3O Air Hip Pads

The D3O Air Hip Pads provide patented, CE approved and breathable protection. D3O Air has been developed specifically for Rukka and is a unique material that combines enhanced chemistry with product engineering to produce high performance shock absorption and impact protection. 

The D30 material contains intelligent molecules that flow freely when moving but lock together to absorb impact energy upon impact.


  • High performance shock absorption
  • Maximum flexibility
  • Extremely comfortable
  • Tested according to CE-standards
  • Excellent airflow through protector
  • Sold as a pair
  • The Rukka warranty is valid for 2 (two) years from the date of purchase against faults in material or workmanship.
Product Style RevZilla Item # Manufacturer Product # Availability
Rukka D3O Air Hip Pads 839060 70303-799-460-ONE In Stock: Ships within 24 hours


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Rukka D3O Air Hip Pads 5 5 3 3
Comfortable Protection These fit my Joe Rocket Phoenix 3 pants pretty well. They're slightly smaller than the stock inserts, so they move a little bit but not enough to lose effectiveness. They're thick enough to provide good protection while remaining comfortable. As they warm to your body they seem to mold into place. I like the D30 material for this reason. Pricey, but I figure if it prevents an impact from going from just sore to hip surgery that it's worth every penny. Get 'em. September 8, 2014
Great product Fits perfectly in my ICON pants and is much better than the original foam pads. April 21, 2014
Great protection, comfortable, not even noticeable when riding This type of armor is really protective. It hardens on impact and absorbs more energy than the standard hard armor. It is very flexible and becomes more so with your body heat, so you can hardly tell it's there. I had it sewn into my race suit when I crashed and it was like a pillow in my fall. So, I bought these to sew into my street leather pants that did not come with any hip protection. My pants did not have pockets or anywhere to insert the armor, so I had to sew it in myself. I bought ventilated sport fabric and fabric seam tape for the edges, since they'll pull apart with use. Cut the fabric into a double-sided pocket to snugly hold the armor, and sewed up 90% of the circle. Then inserted the armor. I just sewed it in permanently, but it works fine with a velcro top if you want it removable. It probably took 90 minutes from start to finish. It made my pants fit a little tighter through the hips, but the only true effect of that is that I can't get my hand in the front pocket any more. No big deal. October 7, 2013
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Have a functionality, fit, or otherwise product-specific question about the Rukka D3O Air Hip Pads? Ask it here! If you have a customer service or shipping question, please direct it to our Customer Service department.

Rukka D3O Air Hip Pads
Already Asked: 5 Questions, 15 Answers
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RevZilla Store asked: Why did you choose this?
GARY T L: Replace pads in First Gear Overpants HT Shell pants. (In mine & my wife's ). Aug 10, 2015
Timothy R: Olympia women's Airglide overpants don't come with good armor and this was a perfect fit. Feb 18, 2015
Steven K: To upgrade the hip armor in my Joe Rocket riding pants. Oct 11, 2014
John R: If I'm buying top notch equipment, might as well put top notch armor with my new gear. Jun 16, 2014
Brian K. N: To replace my hip pad in my to work Harley riding pants. All the had is foam. Feb 22, 2014
A shopper asked: Can you tell me the dimensions in inches, (length by width), of the Rukka D3O Air Hip Pads, RevZilla Cat no 839060 Feb 11, 2013
Answer this · Send to friends Good question? Yes (1) No (0)
RevZilla: Rukka D3O Air Hip Pads are 8 inches at the tallest point by 7 inches at the widest point, when placed into pants with the small U-shaped cut out facing forward. Feb 12, 2013
Reply to RevZilla Good answer? Yes (1) No (0)
Robert P: Can the Rukka D3O air hip pads be trimmed an inch or so in width without compromising its integrity in a crash? Now they are too big to fit my over-pants. Mar 19, 2014
Reply to Robert Good answer? Yes (0) No (0)
A shopper asked: In other words, if I select (1) one under quantity, will a "pair" be sent? Apr 27, 2013
Answer this · Send to friends Good question? Yes (1) No (0)
RevZilla: Yes, the Product Rukka D3O Air Hip Pads are sold as a pair. May 1, 2013
Reply to RevZilla Good answer? Yes (3) No (0)
A shopper asked: Hi- Looking to replace the hip padding in my JR Phoenix 3.0 pants. I bought Klim pads (like their stuff), but they are waaaay too small and float around in the insert pocket far too much to offer any protection at all. Looking at Dainese, Rukka (same material as Klim +), and Forcefield.

The dimensions of the JR pads (and pockets) are 8" wide x 10" long. What do you recommend? Not afraid to cut if needed. I really appreciate all the useful advice I've received here in the past- thanks in advance.
Aug 1, 2014
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alan c: I am not familiar with the JR Phoenix. I do have several Rukka and Klim products.

I replaced the old pads in my Rukka gear. I am impressed with Rukka's D30 pads. They are substantial and I am very satisfied.

The key issue will be the pocket they fit in. If I recall one of the the D30 (shoulder?) pads came with Velcro to assist in holding them in place.

Hope this helps!
Aug 1, 2014
Reply to alan Good answer? Yes (1) No (0)
John Merlin W: The Rukka pads are oval shaped about 9" x 7". I got them for my Olympia mesh pants which have very small pockets for the hip pads. Aug 1, 2014
Reply to John Merlin Good answer? Yes (1) No (0)
Blake M: Hi John- Are they 9" wide and 7" long? It appears so from the photo. If that's the orientation, I'd have to trim (no big deal) 1" from the width to fit my Joe Rocket pants. I'm thinking about going ahead and getting these. Aug 2, 2014
Vincetta L: I had new pockets made for replacement pads. They velcro into my pants. Aug 1, 2014
Reply to Vincetta Good answer? Yes (1) No (0)
Jill L: They are 8.5" x 7.5" (depending on which orientation you use). They conform well after getting warmed up. The best solution to your excess pocket space is to get heavy duty velcro strips that have industrial strength glue on the outsides. Any decent fabric store (like Jo-Ann) will carry it. They are usually 3" long x 1.5" wide. Once set, they will stick to ANYthing and will keep your armor in place in the pocket, while also allowing you to adjust their location to better protect you since it'll be in the right place for your body. Aug 1, 2014
Reply to Jill Good answer? Yes (0) No (0)
Robert P asked: Can the Rukka D3O air hip pads be trimmed an inch or so in width without compromising its integrity in a crash? Now they are too big to fit my over-pants. Mar 19, 2014
Answer this · Send to friends Good question? Yes (0) No (0)
JJ P: Robert, if you were to trim them as much as you've indicated, you would be well inside the border into the perforations. The pad is thick -- maybe 3/8ths of an inch to 1/2 inch in the thickest part. The thing is that it doesn't wear as though they're thick. In my Rukkas these pads disappear. You could trim 3/8ths around the edges and perhaps 3/4ths of an inch in the widest part before getting into the perforated portion. The pads are thick enough I would speculate they would hold their shape, but mine is not a knowledgeable guess. As to whether they would still respond as designed in a crash, I cannot say. Good luck. Mar 20, 2014
Reply to JJ Good answer? Yes (0) No (0)
David M: I'm not a D30 or Crash Protection expert but I had the same question before I bought after-market pads for my riding pants and jacket. Everything I've read says that if you trim the D3O material it still performs in exactly the same way but bviously you won't have as much coverage. More and more companies are using the D3O tech for their inbuilt pads so I'm probably just going to have to bight the bullet and buy new riding gear soon. Not everything about riding a bike is cheaper than owning a car :) Mar 20, 2014
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pomaikai m: I am not an expert. We use the pads for an ice skater learning triple jumps. I once cut a pad into pieces to fit his needs and didn't have any problems with the way the pad worked. It still protected him. I had to shave down the edges for comfort, but you will not be falling on them repeatedly.

I can't speak to how it will change the protection area for your needs but the pad will work correctly. Cutting won't change the properties of the pad. HTH.
Mar 20, 2014
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