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Klim Adventure Rally Air Jacket
  • Klim Adventure Rally Air Jacket - Grey
  • Klim Adventure Rally Air Jacket - Grey
  • Klim Adventure Rally Air Jacket
  • Klim Adventure Rally Air Jacket
  • Klim Adventure Rally Air Jacket
  • Klim Adventure Rally Air Jacket
  • Klim Adventure Rally Air Jacket

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Video Reviews (2)

Klim Adventure Rally Air Jacket Videos

Klim Rally Air Jacket

The Klim Adventure Rally Air Jacket offers great ventilation for those riders who find themselves in hot temperatures most of the time, while still providing exceptional protection from impacts and abrasion. When combined with the two-way stretch Gore-Tex Over-shell Jacket, it becomes a versatile riding suit from Alaska to Argentina, and everything in between.


  • Heavy duty Kevlar mesh construction with amazing tear and abrasion resistance
  • Stretch panels at elbow, shoulder for full range of motion
  • Large panels of Superfabric material at shoulder and elbow for excellent abrasion resistance
  • Reflective mesh material placement for increased low-light visibility


  • D3O Xergo shoulder and elbow pieces meets and exceed newest proposed CE level 2 limb protector standards [pren1621-1:2011]
  • D3O Viper Pro level 2 back piece exceeds level 2 impact performance standards for CE certification en1621-2 testing


  • 8 external pockets: 2 in the upper chest, 2 lower center front, 2 large side hip pockets, 1 rear center back pouch and 1 upper left Spot pocket
  • 2 internal chest pockets and 1 hidden pocket
  • External hydration system pocket with external hose routing option over right shoulder to hose clip on right chest
  • 1 fully seam sealed removable roll top dry bag for delicates/electronics/wallet
  • Klim ID / emergency id pocket on left forearm (register your jacket online to build your custom ID card)
  • Spacer mesh at shoulders and elbows for breathability and comfort
  • Vertically adjustable/removable kidney belt provides support and stability
  • Full circumference jacket-to-pants zipper
  • Bicep and forearm sleeve adjustment straps
  • Leatt-compatible zip-off upper collar
  • Premium-quality leather trim Pittards microvent leather at wrists and collar
  • Moisture-wicking mesh internal liner

Klim Men's Jacket Sizing

Size Chest (in) Waist (in) Sleeve (in)
SM 34 - 36 31 - 33 27 - 28
MD 38 - 40 35 - 37 29 - 30
LG 42 - 44 39 - 41 31 - 32
XL 46 - 48 43 - 45 33 - 34
2XL 50 - 52 47 - 49 35 - 36
3XL 54 - 56 51 - 53 35 - 36
4XL 58 - 60 55 - 57 33 - 34
5XL 62 - 64 59 - 61 33 - 34

Sizing information is provided by the manufacturer and does not guarantee a perfect fit.

How To Measure

C Chest Measure around the fullest part of your chest, under the armpits, keeping the measuring tape parallel to the ground.
A Arm Bent (Neck to Wrist) Standing up straight with your elbow bent at a 45° angle, measure from the base of your neck at the center of your spine, along the top of your shoulder and down to your wrist bone, along the outside of the arm.
Product Style RevZilla Item # Manufacturer Product # Availability
Grey / SM 911970 5095-000-120-600 In Stock: Ships next business day
Grey / MD 911971 5095-000-130-600 In Stock: Requires 1-2 business days lead time prior to shipment
Grey / LG 911617 5095-000-140-600 In Stock: Requires 1-2 business days lead time prior to shipment
Grey / XL 911618 5095-000-150-600 In Stock: Requires 1-2 business days lead time prior to shipment
Grey / 2XL 911972 5095-000-160-600 In Stock: Requires 1-2 business days lead time prior to shipment
Grey / 3XL 911619 5095-000-170-600 Only 2 Left: Requires 1-2 business days lead time prior to shipment


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If your order arrives and it is not right, we will we'll fix it, NO NONSENSE, we promise.

Doesn't fit or just not happy with it? You can return any new, unused and unaltered item within 30 business days of delivery receipt of your item. We will issue a full refund to your original payment method.

See our full Return Policy for all of the pertinent details.

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Klim Adventure Rally Air Jacket 4.7 5 3 3
No Jacket Like It Safety is #1 for me with warm weather comfort a close second. With most jackets this is mutually exclusive. You get one at the expense of the other. Not so with the Adventure Rally Air. Fit is good. I would say spot on. The armor and straps can make putting the jacket on feel like putting on a really good protective leather jacket. Which is fine by me. The jacket feels heavy on the hanger. Add in the hydration pack and it feels impossibly heavy to wear. BUT because of the way Klim designed the jacket, once on you hardly notice the weight. He internal harness helps spread the weight on your hips and across shoulder. A day of riding did not leave my shoulders and back sore like when I wear a separate hydration pack. Air flow is decent. Sitting at a light or standing around without air flow the jacket will get warm. But once underway the air flow is good. Of the Mesh jackets I've owned, I'd rate the airflow on this jacket as Average. I've had other that would "breathe" a lot better, BUT they did not have the armor/protection this jacket has to offer. You can definitely feel the airflow at the arms and the way the jacket is designed you can feel it flow through the jacket, but chest area ventilation isn't as good. Other jackets I've owned it was almost like wearing a t-shirt... If I have one dislike about the jacket its "looks". To me it looks almost like a chain mail suit. Its bulky look is only exemplified once you are wearing it. Even if you aren't a big guy, it makes you look the part. And if you are a big guy like me, you look twice the size! Also the edges of the end panels looks unfinished. What I mean by this is look at the pocket for the "Spot" unit or some of the other "edges" its almost as if they cut the material and stitched panels together without putting an edge or trim on those pieces. Now I understand the purpose of trim or edging is to prevent fraying and this material won't fray, but it looks unfinished. Minor details and as I stated my first requirement for a jacket is safety which trumps everything else. September 26, 2014
Best All-Season Jacket Available - Hot, Cold, Rain, Wind...no problem. I've been wearing this jacket for most of the summer now and I'm very happy with it. I've worn other mesh jackets from other companies and while they kept me cool, I always had this nagging thought in the back of my head about how much protection they actually provided. Lets be honest, not much. If you do hit the pavement, you just know that mesh is going to shred to pieces within 10 feet of sliding. But not with this thing! This jacket is built like a TANK! The Carbon Kevlar mesh is thick, yet super breathable and flexible - not as stiff as I thought it would be. The D30 armor is in all the right places and I don't feel like my elbows or shoulders would slip out of place in a crash. It's heavy, but the harness system distributes the weight well, even while carrying a full hydration pouch in the back. Sizing: I fell in-between a Medium and a Large based on the Klim size Chart. I'm 5'8", 185, 42" chest, athletic build. I ordered both and while the Large fit in the chest, it didn't fit anywhere else....it was just too long in the sleeves and overall length. Forget about getting it altered either....very few places can sew/alter the Carbon Kevlar material, not even Klim USA. The Medium fit perfect in the sleeve length and jacket length, but it was a little tight in the chest and felt like it was digging into my armpits a bit. I decided to keep the Medium and I'm really glad I did....the large would have just been too sloppy. The good news is that the material allows for a little bit of break-in and stretch after wearing, unlike the Goretex counterparts. It no longer feels overly tight in the chest and no issues with digging in around the armpits. It feels perfect now and I can comfortable get a baselayer or heated liner under it for the fall/winter. Couple this jacket with the Gore-tex shell or another waterproof shell of your choosing and you'll have a 4-season do-it-all jacket: Heated liner+Jacket+Shell = Fall/Winter. Base Layer+Jacket= Late Summer/Early Fall. Jacket+Shell=Rain/Chilly Mornings. Jacket alone= Hot summer days. My only complaint is that the jacket was late arriving to market due to production delays, which may have attributed to the jacket's high cost. It's an amazing jacket, but at the current market price, I don't foresee it being a big seller unless Klim can lower the MAP pricing. September 17, 2014
Ironman Suit I live out in CA and wanted a suit that will be cool in summer and that i could layer if it gets cold. This is it! The construction is rock solid, you feel like Ironman in this thing... Sizing was difficult, I am 205lb, 6' tall 44" chest... the L was too tight, the XL is better but big around the waist, so i have to compromise a little. It feels too much but once you are riding it is very comfortable and cool. No restrictions in movement. The pant was the same, tried a 34, too small (I am a jean size 34x32) Went with a 36 and that is very comfortable (suspenders work well) Overall it's a great suit. 4 star because the sizing is not perfect for the average guy. A waist strap would have been nice to have. April 16, 2014
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