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New for 2014!
Klim Adventure Rally Jacket
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  • Klim Adventure Rally Jacket
  • Klim Adventure Rally Jacket
  • Klim Adventure Rally Jacket
  • Klim Adventure Rally Jacket
  • Klim Adventure Rally Jacket

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Video Reviews (2)

Klim Adventure Rally Jacket Videos

Klim Adventure Rally Jacket

Klim product developers took everything they knew about materials, components and fit for the Adventure Motorcyclist and selected the absolute best to be integrated into this amazing garment. The Adventure Rally Jacket from Klim masterfully incorporates a total riding system into a comfortable, full-coverage jacket. Armor systems that reach into the future of international safety standards, incredible levels of fabric and construction durability, and the most advanced all-weather raw materials ever put together ensure the Adventure Rally Jacket from Klim is unmatched anywhere.

Featuring advancements like D3O XERGO armor, integrated GORE-TEX Armacor and Stretch panels, refined SuperFabric abrasion size zones,and incredible nighttime visibility courtesy of 3M Scotchlite industrial reflective materials all work together to build the most advanced riding gear set in the world.

Exterior Features:

  • All outer material is Gore-Tex 3-Layer Armacor Pro Laminate for waterproofing and outstanding abrasion and tear resistance
  • Guaranteed to keep you dry
  • Stretch panels at shoulders for full range of motion
  • Large Superfabric overlay slide zones on shoulders and elbows
  • 3M Scotchlite industrial grad reflective material placement engineered on torso and arms for maximum low-light conditions

Integrated Armor System:

  • D30 Xergo shoulder and elbow pieces meet and exceed the newest, proposed CE Level 2 limb protector standards (PREN1621-1:2011)
  • D3O Viper Pro Level 2 back piece meets or exceeds Level 2 impact performance standard for CE Certification EN1621-2
  • Fully ventilated silicone based integrated chest coverage 


  • 8 total vents
  • 4 zippered arm intake vents (2 at bicep and 2 at forearm)
  • 2 upper torso/pit intake vents
  • 2 large vertical back exhaust vents

Additional Features:

  • 10 external pockets (2 at upper chest, 4 lower center front, 2 side quick-access tool pockets, 1 large rear center back pouch and 1 left chest Spot pocket)
  • 1 seam-sealed, removable roll top dry bag for delicates/electronics/wallet etc
  • 3 internal pockets (2 chest pockets and 1 hidden passport pocket)
  • External hydration system pocket and internal routing options (3L Hydrapak reservoir included)
  • Klim ID emergency ID pocket on left forearm (register your jacket online to build you custom ID card)
  • Vertically adjustable and removable kidney belt provides support and stability
  • Moisture wicking mesh internal liner
  • Waterproof, Leatt brace-compatible collar system gives you comfortable options for your riding preference with three collar fit options:
    • Non-Leatt waterproof collar with comfortable micro-fleece lining
    • Over-the-Leatt waterproof collar
    • No collar for maximum airflow
  • Bicep and forearm sleeve adjustment straps
  • External waist belt with daisy chain
  • Full circumference jacket-to-pants zipper
  • Velcro brand fastener adjustable wrist closures
  • Zippered wrist expansion gusset
  • Heavy duty YKK Zippers used throughout
  • Highly water-resistant YKK zippers used in exposed areas
  • Bottom hem shock cord
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Klim Adventure Rally Jacket 5 5 2 2
extreme quality Well thought through piece of equipment. The high quality of materials makes it a bit rough to wear the first few times but you get used to it rapidly. Really good reflection and sturdy zippers. True it is not cheap, but I can't see myself wearing through this jacket in the next ten years or so. I also bought the matching pants. I ride about 30.000 km's per year, both off-road as on-road and this is by far the best suit I ever owned. June 16, 2014
Is it worth it? Yes. The most important question -- the only question -- about this jacket: is it worth the eye-watering price? What do you get over a jacket costing half the price (BMW Rallye) or a third (almost any of them)? For me, the answer has been a definite yes. This jacket has kept me safe, dry, and warm (or cool) in conditions all over the map. I went on a ~200-mile ride a few days ago in subzero temperatures and the jacket (and pants) performed excellently. The jacket is packed full of features that truly showcase how much engineering went into it. The pockets, for example: many jackets feature a profusion of pockets, but the Klim Adventure Rally jacket keeps them useful. Unlike my previous jacket (an Aerostich Darien) I never found myself losing items in the pockets. The hydration bladder (included!) is a 3L and works quite well. At first I was skeptical of the design, having used Camelbak products exclusively. The genius of this design is it allows much easier filling *and* cleaning -- you can turn the pouch inside out and wash it that way. I ended up replacing it with a Geigerrig Hydration Engine (basically the same, but pressurizeable), which fits perfectly. The jacket is VERY stiff at first -- so much so that it left a bruise near my right elbow. After some break-in time, though, it's become more and more comfortable. When you first pick it up, you'll be surprised how much it weighs. Put it on and cinch up the chest straps, though, and the weight practically disappears. I can ride all day and not feel the burden, which is simply great. Criticisms: the Velcro adjustment straps, especially on the arms, don't have enough range to be truly useful. I'll probably end up adding on extra Velcro there. I also wish the armor had more Velcro adjustment range. Other than that, though, this jacket makes me feel comfortable and protected -- and its head-turning looks don't hurt. The internal armor is a great bonus over the Badlands. Even given the staggering price, I'm sold. March 18, 2014
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Have a functionality, fit, or otherwise product-specific question about the Klim Adventure Rally Jacket? Ask it here! If you have a customer service or shipping question, please direct it to our Customer Service department.

Klim Adventure Rally Jacket
Already Asked: 3 Questions, 5 Answers
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RevZilla Store asked: Why did you choose this?
Bradley S: Taking a long trip across Canada. Good protection is never a bad investment. Apr 26, 2014
alejandro s: Klim reputation and your reviews Apr 14, 2014
A shopper asked: Aside from the suspenders, this looks like the same features as my Badlands. Am I missing something? Mar 15, 2014
Answer this · Send to friends Good question? Yes (0) No (0)
Chris W: I've never tried a Badlands jacket but what I've noticed is that it seems the cut or amount of space for the shoulders/arm pits are a bit lacking, the jacket feels like it rides up into my arm pits even after I exchanged for a larger size. Opening up the suspenders "loosen up" the fit a little but it still is a little tight in the pits. Mar 16, 2014
Reply to Chris Good answer? Yes (0) No (1)
A shopper asked: Is there enough of a step up in features to justify the AR vs the Badlands. I currently have an Olympia which uses the three layer system and I have decided I don't like having the waterproof layer under the outer shell. Getting dressed on the side of the road for a summer tstorm then having to undress afterwards gets old. The armor also feels second rate and the knee armor is never where it is needed. So I do want to change to the Klim system but which one? Aside form the hydration bladder which I would rarely use, and the pockets ( I would rather carry tools etc in a tankbag)is the armor in the AR that much better than the Badlands? how does the vent situation compare? I feel I lose too much water through sweat and transpiration for Goretex to work much for me (cannot wear Goretex boots as they turn into swimming pools - gross, I know) so for me it is all about the vents. May 12, 2014
Answer this · Send to friends Good question? Yes (0) No (1)
Chris W: All that I can say is that I'm super stoked on KLIM gear, it's simple-one system, no layers and it works-really well and takes a beating. I've stayed dry in every kind of rain and wet conditions you can imagine. As far as the armor, i believe it is the next gen. of the D30 armor but I'm not familiar with what the Badland has. I find the water bladder very useful and eliminates the need to stop the bike or dig into gear to find your hydration source. Ventilation is adequate and you may find the vents more effective since it vents directly to your skin rather than between layering systems in other jackets. I retired a RevIt Textile jacket for KLIM for the same reason you stated in your question. May 13, 2014
Reply to Chris Good answer? Yes (0) No (0)
Darren P: Go for the Badlands, the AR is a bit overkill I think and if the next brace, hyd bladder and tools are out of the picture then the extra $$$ just for jacket is not going to be worth it. Can't say much about the vents at speed but there is lots of them sadly I haven't put any miles on my bike with this gear yet due to snow covered roads and a vacation, hope that helps a bit though May 12, 2014
Reply to Darren Good answer? Yes (0) No (0)


We highly recommend finding a cloth tape measure and taking the time to take these measurements.  Klim sizes will not necessarily correlate with fitment in other brands.

Klim Men's Jacket Sizing

Size Weight (lbs) Height (in) Chest (in) Waist (in) Sleeve (in)
XS 70 - 104 59 - 62 32 - 34 24-27 24 - 25
SM 105 - 155 63 - 72 35 - 37 28-31 26 - 27
MD 156 - 186 65 - 72 38 - 41 32-35 28 - 29
LG 187 - 210 66 - 76 42 - 45 36-39 30 - 32
XL 211 - 230 68 - 76 46 - 50 40-43 33 - 34
2XL 231 - 264 68 - 81 51 - 55 44-47 35- 36
3XL 265 - 299 69 - 81 56 - 60 48-51 37- 38
4XL 300 - 349 69 - 81 61 - 65 52-55 39 - 40
5XL 350+ 69 - 81 66 - 70 56-59 41- 42

Sizing information is provided by the manufacturer and does not guarantee a perfect fit.

Click here to see the full Klim Size Chart
Product Style RevZilla SKU ID Manufacturer Product # Availability
Black / SM 884353 3291-003-120-000 Out of Stock
Black / MD 884354 3291-003-130-000 In Stock: Ships next business day
Black / LG 884355 3291-003-140-000 In Stock: Ships next business day
Black / XL 884356 3291-003-150-000 In Stock: Ships next business day
Black / 2XL 884357 3291-003-160-000 In Stock: Ships next business day
Black / 3XL 884358 3291-003-170-000 Out of Stock
Grey / SM 884360 3291-003-120-600 Out of Stock
Grey / MD 884361 3291-003-130-600 In Stock: Ships next business day
Grey / LG 884362 3291-003-140-600 In Stock: Ships next business day
Grey / XL 884363 3291-003-150-600 In Stock: Ships next business day
Grey / 2XL 884364 3291-003-160-600 In Stock: Ships next business day
Grey / 3XL 884359 3291-003-170-600 Out of Stock